Hey drconehead2000,
You must be using a lot of force in taking that screw out, LOL.
I think you may want to use a bigger screw driver than an eyeglass size one.
I've attached two images that shows the size screw driver that i've used.
However, we do not suggest taking off the hinge. We offer lifetime warranty on our cases and by taking off the hinge which in a way is modifying a case, will break the warranty. If you have any more questions about our warranty, please do not hesitate to call us.
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-Incipiotech